Isolast® XploR™ J9513

Perfluoroelastomer (FFKM) elastomers offer exceptional mechanical performance (high modulus / high strength), outstanding long-term compression set and almost universal chemical compatibility – delivering long life in the most aggressive of media, including hydrocarbon and aqueous media, common within oilfield applications.

Isolast® XploR™ J9513 from Trelleborg Sealing Solutions is the first FFKM to achieve the NORSOK M-710 approval for Rapid Gas Decompression. It is resistant to virtually all media, even in combinations of various hydrocarbons mixed with brines, corrosion inhibitors, and completion fluids.

Oilfield equipment manufacturers are currently specifying this high performance FFKM elastomer for use in Logging Tools, Wireline Tools, Drilling Motors, Swivel Stacks on Floating Production Storage and Offloading (FPSO) vessels, Flowline Equipment, Packers and Chemical Injection Equipment.

Isolast® XploR™ J9513 is suitable for system temperatures of -20°C to +240°C / -4°F to +464°F and system pressure of up to 100 Bar /1,450 psi. Pressure parameters can be increased if used in conjunction with approved anti-extrusion devices.

All international standard O-Rings, together with custom engineered solutions and specially designed seal profiles are available in Isolast® XploR™ J9513material from Trelleborg Sealing Solutions.

The NORSOK Standard

NORSOK M-710 – Qualification of non-metallic sealing materials and manufacturers (Rev. 2, Oct. 2001) – requires that all sub-components of oilfield equipment must be approved to stated specifications. Individual seal materials are rigorously tested and approved based on numerous criteria, significantly including Rapid Gas Decompression (RGD).

Rapid Gas Decompression

Rapid Gas Decompression (RGD) is a major concern to oilfield OEMs and operators. It can occur when applied system pressure is quickly released, causing absorbed gas to expand and potentially damage elastomer seals – leading to system failure.

Inherently, elastomer seals contain voids. Gas or gas mixtures in contact with elastomer surfaces are absorbed and will saturate elastomer seals. At high-pressure this absorbed gas is in a compressed state. When external pressure is reduced, either rapidly or over a relatively short period of time, the compressed gas nucleates at the voids, expanding within the elastomer.

The voids inflate, leading to high tensile stresses or strains in the void walls. Depending on the strength and hardness of the elastomer, this can cause the elastomer to break or crack.

Technical Specification 

  Standard J9513
Elastomer Base   FFKM
NORSOK M-710   YES
Service Temperature   -20°C to +240°C / -4°F to +464°F
Excursion Temperature   +250°C / +482°F
TR 10 Point TBS 00036 -4°C / +25°F
Hardness DIN 53505 95+/-5 Shore A
Color   Black
Specific Gravity DIN EN ISO 1183-1 1.97+ / -0.03
Tensile Strength DIN 53 504 18.6 MPa / 2,700 psi
Elongation at Break DIN 53 504 68%
Compression Set72 hrs / +200°C / +392°F DIN ISO 815 Type B 25%
Air Aging 70 hrs @ +250°C / +482°FChange in HardnessChange in Tensile StrengthChange in Elongation at Break DIN 53508 0 Shore A-5%-10%
Fluid Immersion Testing:Oil ASTM No. 1 70 hrs @ +150°C / +302°FChange in HardnessChange in Volume DIN ISO 1817 -1 Shore A+1.4 %
Fluid Immersion Testing:Oil IRM 903 70 hrs @ +150°C / +302°FChange in HardnessChange in Volume DIN ISO 1817 -1 Shore A+3 %
Fluid Immersion Testing:Water 70 hrs @ +100°C / +212°FChange in HardnessChange in Volume DIN ISO 181 -1 Shore A0.9%
Fluid Immersion Testing:Methanol 70 hrs @ +40°C / +104°FChange in HardnessChange in Volume DIN ISO 1817 -1 Shore A0.5%

 

To discuss how NORSOK M-710 approved materials can enhance your design process, contact your local Trelleborg Sealing Solutions Marketing Company.

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